At PaintExpo 2026 in Karlsruhe, ai-quanton presents a new advanced measurement probe for real-time spray analysis in industrial coating and painting processes. You can visit us in Hall 1, Booth 1315, and experience how optical spray diagnostics and artificial intelligence make invisible spray dynamics measurable.
The new measurement probe supports optical spray characterization for liquid paint sprays, powder paint sprays, and complex industrial spray processes. It can work with different evaluation methods, including SpraySpy®, SprayQuantAI®, and ParticleTensorAI®. Therefore, the system offers a flexible platform for classical droplet measurement, AI-assisted spray monitoring, and advanced particle diagnostics.
Optical Spray Measurement for Industrial Coating Processes
Spray processes in painting and coating applications are highly dynamic. Small changes in droplet size, droplet velocity, particle distribution, spray stability, or material behavior can influence coating quality. For this reason, real-time spray analysis plays an important role in process development, quality control, and industrial process monitoring.
Our measurement approach uses optical light scattering signals from droplets and particles. These signals provide detailed information about spray behavior. As a result, users can better understand atomizer performance, material properties, spray stability, and coating process conditions.
SpraySpy®, SprayQuantAI® and ParticleTensorAI®
SpraySpy® is our established measurement technology based on the TSTOF measurement principle. It enables optical spray diagnostics with droplet-resolved information and supports the analysis of droplet size, velocity, and statistical spray properties.
SprayQuantAI® extends this approach with AI-assisted signal analysis. It evaluates individual light scattering signals from paint droplets and supports real-time spray monitoring with reduced hardware complexity.
ParticleTensorAI® uses tensor-based signal representation and artificial intelligence. This method analyzes collective light scattering information from complex sprays, powder paint sprays, slurry droplets, and particle-loaded systems. Therefore, it opens new possibilities for monitoring material-related properties and process stability.
Why Real-Time Spray Analysis Matters
Real-time spray analysis helps users detect process changes during operation. It also supports better coating quality, reduced material loss, and more stable production processes. In addition, optical spray measurement can provide information that operators cannot see with the naked eye.
At PaintExpo 2026, we show how compact optical hardware, TSTOF-based diagnostics, and AI-assisted analysis can work together. This combination supports research, process development, atomizer characterization, and industrial spray monitoring.
Visit us at PaintExpo 2026 in Karlsruhe, Hall 1, Booth 1315, to see the new measurement probe for real-time spray analysis.